Waste oil heater (ver.2.0)
I’m working on improving my drip style waste oil heater I built to make it more automated and ensure safe operation… This has been an interesting journey with a lot of lessons learned. Once it’s finished, I’ll post a video series to the YouTube channel, but here are some pictures taken along the way.
I took a large Horizontal air compressor tank that I got for free. It was very old and no longer safe as a pressure vessel, but perfect to stand up vertically and use for a waste oil heater. I mounted it in my car body rotisserie so I can spin it around and work on it easily.
I need to cut it into three sections so I rigged up a means to mark it accurately around for cutting.
The original radiant design worked well, but it was difficult to heat the shop evenly. So I’m going to plumb a heat exchanger into my existing heat pump duct work. We rigged up the rotisserie to wind a coil out of type “K” hard copper tubing. We were really sore after winding nearly 100 feet of this stuff into a coil!
I securely mounted the finished coil into the large center section of the heater body.
I want the heater to be easy to maintain, so the bottom section that will house the burner is on wheels so it can be easily rolled out from under the center section for work or cleaning.
I ordered a 24 × 24 inch heat exchanger core from Amazon to add in to the current heat pump duct work. When I’m running the heater, I can use just the blower to circulate the heat evenly around my 30 × 50 foot workshop.
It was easy to fabricate some ductwork and add the exchanger into the air path.
I have the heat exchanger plumbed up with a circulating pump and reservoir upstairs. The draft blower will also be located upstairs to reduce noise as I film my YouTube videos in the shop. You can see the control box with gauges for temperature monitoring in various locations like the burner, heat exchanger, stack temperature etc. as well as a gauge to monitor the level of waste oil in the 250 gallon storage tank located outside the shop on the other side of the wall. Now I have a basic, yet flexible platform I can use to perfect my burner design.
We have a lot going on at the workshop this weekend! Stay tuned as we install a TransGo shift kit in a friends highly modified 2000 Ford Mustang GT.
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Who is “MacGyver”?
“MacGyver” was a TV show back in the 80’s about a man who was extremely clever and resourceful, and could find a solution to any situation he found himself in using whatever was available around him at the time. People started giving me that nickname and it stuck! I worked in the field of Information Technology for 30 years, and my workshop was my hobby. In 2009, a friend talked me into starting a YouTube channel and making videos of our projects. Word got around that I was a “gearhead” and accomplished mechanic, then people started reaching out to me when they had been to multiple other shops that still hadn’t fixed their problems. The rest as they say, is history!
Frame from a recent video shoot at the workshop.